Two-Component Epoxy/PU Vacuum Casting System with Static Mixer
- Information
Application Scenarios
Equipment Introduction
Two-Component Epoxy/PU Vacuum Casting System delivers void-free encapsulation for critical high-voltage components including transformers, reactors, ignition coils, capacitors, sensors, and specialty motors. Engineered with continuous anti-sedimentation technology and heated recirculation, it prevents material separation during idle cycles. The integrated process autonomously executes vacuum degassing (≤50Pa), ±1% precision dosing via servo-driven gear and screw pumps, temperature-controlled static mixing (±2°C), and vacuum-assisted infusion within its large-capacity vacuum chamber featuring a three-axis dispensing robotic arm. With 99-recipe storage, PLC-HMI control, and automated cleaning, this automated solution standardizes manufacturing processes while ensuring superior quality, repeatability, and efficiency for large electrical components through high-integrity insulation.
Product Advantages
1.Precision Engineering
★±1% Dosing Accuracy
★≤50Pa Vacuum Control
★Real-time Pressure/Temperature/Vacuum/Monitoring
2.Intelligent Control
★PLC-HMI Integrated Architecture
★Dynamic Ratio-Flow Adjustment
★AutomaticDeaeration
★AutomaticMaterial feeding
★Automaticcleaning
★Automatic fault alarm
3.Reliability Focused
★Anti sedimentation system
★Special screw pump for adhesive with filling
★Continuous 24/7 Feeding
★Material Depletion Alert System
4.Advanced Thermal Management
★Heated Tanks/Pipes/Vacuum casting chamber
★Precise temperature control (±2°C)
5.User-Centric Design
★One-Touch Recipe Recall
★ 3-Axis Robot Dispensing
★Modular Configuration Options
Equipment parameters
| Standard configuration | |
| Floor Space | <9m², height<2.8m |
| Weight | About 4500Kg |
| Power supply | 380V 50Hz three-phase five wire |
| Air supply | 0.4-0.8MPa |
| Power | About 25Kw |
| Control system | PLC programming control |
| Display mode | HMI |
| Tanks capacity | 250L(customizable) |
| Metering system | Servo motor&gear pump/screw pump |
| Mixed system | Static mixing head with circulating needle valve |
| Mixing ratio | 1:1-10:1(customizable) |
| perfusion rate | 1-5Kg/mins |
| Accuracy error | ≤±0.01 |
| Dimensionsinside the vacuum chamber | φ1300mm,Depth 2350mm(customizable) |
| Module itinerary | X:900,y:1500,Z:100mm |
| Vacuum system | Rotary vane pump&Roots pump |
| Vacuum degree | Ultimate vacuum degree ≤ 50Pa (no load, cold state), no load leakage rate ≤ 50Pa.L/S |
| Temp control | Material tank thermal oil circulation heating&pipeline electric heating |
| Pressure monitoring | Automatic alarm for abnormal pressure |
| Liquid level monitoring | Automatic alarm for high and low liquid levels |
| Automaticcycle function | Circulating anti sedimentation and ensuring uniform material temperature |
| Automatic feeding | Vacuum negative pressure automatic feeding |
| Automatic cleaning | Three stage one click automatic cleaning |
| ★Note: Reference configuration shown. Production units will be tailored to meet specific customer technical requirements. | |
