Microcapsule fire extinguishing patch dedicated feeding system
- Information
Application Scenarios
GOOGIO's Dedicated Feeding System for Microcapsule Fire Suppression Patches is an intelligent production equipment developed specifically for the new energy battery safety sector. It is designed for the zero-damage, high-uniformity mixing and precise feeding of fire-extinguishing agent microcapsules (such as perfluorohexanone) with a silicone matrix. Utilizing innovative static mixing technology and full automation control, this system addresses core pain points of traditional mixing processes, including microcapsule damage and uneven dispersion.
Core Design Principles
Static Mixing Protection Technology
Shear-Free Mixing: Employs a multi-stage static mixing unit. Materials are mixed through principles of splitting, rotating, and recombining without any moving parts contacting the microcapsules, controlling the damage rate below 0.5%.
Laminar Flow Mixing Design: Ensures molecular-level dispersion of high-viscosity silicone (up to 500,000 cPs) and microcapsules under low-shear conditions.
Dual-Component Precision Metering
Independent Feeding Lines: Component A (silicone base compound + pre-mixed microcapsules) and Component B (curing agent) are conveyed through independently temperature-controlled systems.
Servo Metering Pumps: Utilizes high-precision gear metering pumps with a mixing ratio accuracy of ±1% and an adjustable flow range of 0.5-5 kg/min.
System Core Components
| Module | Functional Description | Technical Features |
|---|---|---|
| Raw Material Storage Module | Constant-temperature storage and pre-processing of Components A & B | Sealed tanks with low-speed agitation and anti-sedimentation design; Temperature control range: 20- 80°C ±2°C |
| Metering Conveying Module | Precise metering and conveying of dual-component materials | Servo motor-driven high-precision gear pumps; Real-time pressure monitoring and closed-loop control |
| Static Mixing Module | Achieves zero-damage, high-efficiency mixing | 316 stainless steel static mixer, easily disassembled for cleaning; Mixing uniformity ≥99% |
| Control Module | Delivers mixed material to the coating head or molding die | Constant pressure output, supports continuous or intermittent feeding; Compatible with various coating processes |
| Intelligent Control Module | Fully automated process control and monitoring | PLC + HMI control interface; Recipe storage and one-touch recall; Production data traceability |
Technical Advantages
1. Ultimate Protection of Microcapsule Integrity
Microcapsule damage rate during mixing < 0.5%
Dead-zone-free design of the static mixer prevents capsule retention and damage
Precise temperature control prevents thermal effects on microcapsule shells
2. Exceptional and Stable Production Quality
Coefficient of variation (CV) for mixing uniformity ≤3%
Batch-to-batch viscosity fluctuation <5%
Capable of 24-hour continuous, stable operation
3. Highly Efficient, Intelligent & Flexible
Production speed increased by over 150% compared to traditional processes
One-touch recipe switching for multi-product type production
Integrated automatic cleaning function reduces material changeover time by 70%
4. Safe, Eco-friendly & Reliable
Fully enclosed system prevents external contamination
Material utilization rate >98%, minimizing waste
Low-noise design (<75 dB), compliant with modern factory standards
Key Performance Parameters
| Parameter | Technical Specification |
|---|---|
| Suitable Capsule Particle Size | 10 - 200 μm |
| Suitable Base Material Viscosity | 10,000 - 500,000 cPs |
| Mixing Ratio Range (A:B) | 100:5 ~ 100:100 |
| Feeding Accuracy | ±1% |
| Production Capacity | 2 - 8 meters/minute (depending on coating width and thickness) |
| Power Supply Requirement | 380V / 50Hz / Three-Phase |
| Equipment Power | 5 - 15 kW (configuration dependent) |
Application Scenarios
New Energy Vehicle Battery Packs: Automated production of fire suppression patches between cells.
Energy Storage Systems (ESS): Coating of fire-resistant barriers for battery cabinets.
Electronics: Preparation of fire-protection layers for mobile devices/batteries.
Specialty Materials: Production of other functional materials requiring embedded microcapsules.
Customer Value
Enhances Product Reliability: Ensures every fire suppression patch contains intact, uniformly distributed microcapsules, guaranteeing 100% fire-extinguishing efficacy.
Reduces Total Cost of Ownership: Decreases capsule loss, increases production speed, lowers rejection rates. Typical return on investment (ROI) period is 8-14 months.
Strengthens Market Competitiveness: Meets stringent customer demands for product consistency and traceability, helping secure long-term contracts.
Drives Technological Upgrade: Transforms a skill-dependent "craft" process into a parameter-based "standardized smart manufacturing" process.
Service & Support
GOOGIO provides:
Process testing and parameter optimization services
Operation and maintenance training
Year-round rapid-response technical support
Spare parts supply and equipment upgrade services
Making every fire suppression patch a reliable safety guard.
GOOGIO is committed to providing the most reliable precision production solutions for global safety material manufacturers.
