Dual-system dispensing machine
- Information
Application Scenarios
Product Overview
This equipment is an industrial-grade precision dispensing systemengineered for high-efficiency and high-flexibility production demands. It innovatively integrates two completely independentmetering systems and two independently operable dispensing heads, enabling genuine "one-machine, dual-line" operation. Whether the requirement is to process two different adhesive formulations simultaneously or to perform dual-component synchronous potting on a single product for increased throughput, this machine delivers unparalleled flexibility and reliability. It is the ideal choice for batch production and flexible manufacturing.
Core Design Highlights: The Strategic Advantages of Dual Systems & Dual Heads
Genuinely Independent Dual Systems
Independent Feeding: Equipped with four independent material tanks (A1/B1, A2/B2) with individual temperature control, capable of storing and processing two entirely different two-component materials (e.g., Epoxy and Polyurethane) simultaneously.
Independent Metering: Two servo-driven metering pump systems are completely physically isolated, eliminating any risk of cross-contamination. Each material ratio is independently controlled with an accuracy of ±0.5%.
Independent Control: The operating parameters (shot volume, path, speed) of each dispensing head can be independently programmed and controlled without interference.
Dual-Head Coordinated/Independent Operation Modes
Synchronous Mode: Both heads can dispense onto different areas of the same product simultaneously, potentially reducing cycle time by up to 50%.
Asynchronous Mode: Can produce two different products concurrently, or have one head in production while the other is on standby/cleaning, enabling seamless production continuity.
Easy Teaching: Supports path teaching with one head; parameters can be copied or mirrored to the other head with one click, significantly saving programming time.
Intelligent Management & High Reliability
Dual-Recipe System: The HMI interface can store and manage hundreds of independent recipes, allowing for quick calling and switching between the two systems.
Mutual Backup: One system can continue production while the other is under maintenance or during material changeover, greatly improving Overall Equipment Effectiveness (OEE).
Centralized Monitoring: All critical parameters (pressure, temperature, flow, level) for both systems are monitored in real-time on a single control panel.
Technical Specifications
| Item | Specification / Description |
|---|---|
| Model | GOOGIO-DS2H |
| System Architecture | Dual independent metering systems, dual independent dispensing heads |
| Metering Accuracy | ≤ ±0.5% (per system, independent) |
| Mixing Ratio | Independently adjustable per system, range 1:1 - 100:100 |
| Shot Control | Volumetric / Time-pressure, independently settable per head |
| Max. Output Rate | Up to 500g/sec per head (material dependent) |
| Tank Capacity | Standard 30L/tank × 4 (Customizable: 5-200L) |
| Temperature Control | Independent PID control for tanks, lines, mix heads; Range: Ambient-80°C ±1.5°C |
| Mixing Method | Static Mixer (disposable) or Dynamic Continuous Mixing (Optional) |
| Control System | Industrial PLC + 15-inch HD Color Touch Screen |
| Motion System | Optional: 3-axis gantry robot, articulated robot, or fixed to production line |
| Communication | Ethernet, RS-485, compatible with MES integration |
| Power Supply | 380VAC / 50Hz / 3-Phase |
| Air Supply | 0.5-0.7 MPa Clean Dry Air |
Core Application Scenarios
New Energy Battery Module Potting
Scenario: Battery packs require simultaneous potting of thermal interface material and sealant.
Solution: System One dispenses thermally conductive epoxy, System Two dispenses polyurethane sealant. Dual heads operate sequentially or synchronously to complete all potting in one fixture cycle.
High-Power Modules / Automotive Controllers
Scenario: Large PCB with multiple potting areas leads to long cycle times with a single head.
Solution: Divide potting areas; dual heads work in parallel, increasing production efficiency by 40%-70%.
High-Mix, Low-Volume Flexible Production Lines
Scenario: A single line produces Product A and Product B, which require different adhesives.
Solution: Pre-load the two systems with adhesives for Product A and B. The machine automatically switches the corresponding head and recipe based on the production order, enabling "no-downtime" changeover.
High-Reliability & Continuous Production Requirements
Scenario: Production line stoppage due to equipment cleaning, material changeover, or minor faults is unacceptable.
Solution: Use one head as the primary and the other as backup. If the primary head requires maintenance, the backup head immediately takes over, ensuring 7x24 continuous operation.
Why Choose the GOOGIO Dual-System, Dual-Head Dispensing Machine?
Maximized ROI: One machine delivers the functionality of two standard machines, saving floor space, procurement, and management costs.
Production Flexibility Revolution: Effortlessly adapts to market trends of product diversification and process complexity.
Enhanced Risk Management: The redundant system design acts as "insurance" for continuous production, reducing losses from unplanned downtime.
Future-Proof Technology: Modular design allows for future expansion (e.g., adding vision systems, integrating more automation units).
GOOGIO Machineryprovides not only advanced equipment but also a comprehensive "Productivity Doubling" strategybased on extensive industry experience. We are ready to work with you to evaluate your production process and transform the advantages of this dual-system, dual-head design into tangible competitive strength on your shop floor.
