Two-Component Epoxy Resin Mixing Equipment Manufacturer

In high-end electronics, new energy vehicles, electrical insulation, and aerospace, epoxy resin is a core encapsulant due to its excellent insulation, adhesion, and mechanical strength. However, its perfect performance critically depends on one prerequisite: the resin (Component A) and hardener (Component B) must be mixed accurately, homogeneously, and without air bubbles.This is precisely the value offered by professional two-component epoxy resin mixing equipment manufacturers—we provide not just machines, but the process foundation that ensures end-product reliability.

1. Why Specialized Mixing Equipment is Essential

Manual or simple mechanical mixing fails industrial demands, often causing:

• Ratio Deviation: Leading to incomplete cure or drastic性能 loss.

• Inhomogeneous Mixing: Creating local weak points that initiate insulation failure or cracking.

• Entrapped Air: Severely reducing dielectric strength and mechanical integrity.
  Professional two-component equipment is designed to solve these pain points by automating and precisely controlling the process, minimizing variation.

2. Core Equipment Technology & Functions

An advanced epoxy mixing system typically integrates these key modules:

1. High-Precision Metering System

• Uses servo-driven gear pumps or piston pumpsfor precise control of the A/B volume or weight ratio, with typical accuracy of ±0.5% to ±1%.

• Wide ratio range to accommodate various formulations from 1:1 to 100:100.

2. Efficient Mixing & Degassing System

• Static Mixers: Achieve efficient, contamination-free continuous mixing with low shear via internal helical elements.

• Dynamic Mixers: Suitable for higher viscosity or filled materials, ensuring uniform dispersion.

• Vacuum Degassing Module: Processes material under vacuum before or after mixing, with ultimate vacuum levels below 50Pa, eliminating bubbles at the source.

3. Intelligent Temperature Control & Delivery System

• Independent closed-loop temperature control (accuracy ±1°C to ±2°C) for tanks, delivery lines, and mix head maintains optimal epoxy viscosity for stable flow and consistent curing.

• Equipped with pressure and flow monitoring for stable output.

4. Automated Control & Execution Unit

• PLC + Touchscreen controlallows storage of hundreds of process recipes for one-touch recall and production management.

• Compatible with 3-axis gantries, robots, or integration into automated lines for precise coating or potting along complex paths.

3. Primary Application Fields

• New Energy Vehicles: Potting protection for motor controllers, onboard chargers, Battery Management Systems.

• Electrical Power: Vacuum casting insulation for instrument transformers, transformers, and insulators.

• Electronics & Semiconductors: IC chip encapsulation, power module potting, PCB protection.

• Aerospace: Bonding and encapsulation of high-reliability electronic assemblies and structural components.

4. How to Choose a Quality Manufacturer

When evaluating equipment suppliers, base your decision on these core aspects:

• Technical Depth & Precision: Focus on metering method, mixing technology, and achievable process specs (e.g., accuracy, vacuum level).

• Process Understanding & Adaptability: Does the manufacturer understand your material properties and product requirements? Can they offer targeted solutions?

• Equipment Reliability & Stability: Brand selection of core components and overall design for long-term, stable operation.

• Comprehensive Service Capability: Ability to provide full-cycle supportfrom process development and installation/commissioning to ongoing assistance.

5. Our Value Proposition

As a professional two-component epoxy resin mixing equipment manufacturer, we are committed to:

• Delivering stable and reliable precision equipment, ensuring every batch of your product is built on a consistent process foundation.

• Providing tailored solutionsthat match your needs from R&D lab to mass production.

• Being your long-term technical partner, supporting your manufacturing challenges with deep process know-how and responsive service.

Choosing the right equipment partner is the first cornerstone in building your product quality. We look forward to empowering your manufacturing with our expertise.

Ready to explore an epoxy mixing solution for your process? Contact our technical team for an in-depth discussion.